APWORKS collaborates with Dassault Systèmes to advance the use of additive manufacturing for serial production.

The collaboration will leverage Dassault Systèmes’ 3DEXPERIENCE platform and APWORKS’ consulting, engineering and production expertise for new developments in the virtual validation of the additive manufacturing process. The new industry solution will be extended by an integrated process that provides digital continuity for all engineering parameters across the value chain necessary for the additive manufacturing of a part.  This will make the additive manufacturing process, from design optimization up to production, replicable and scalable.

The next generations of aerospace parts are becoming lighter and more reliable thanks to additive manufacturing.  As increasingly sophisticated designs, new high-performance materials and faster machines emerge, the use of additive manufacturing is extending beyond creative product design and prototyping to gain traction as one of the key industrial manufacturing processes worldwide.

Virtual technologies can help accelerate this large-scale adoption. Dassault Systèmes’ and APWORKS’ new end-to-end process will deliver a single source of data to address upstream material design and downstream manufacturing processes and testing. The integration of 3D design combined with engineering and simulation optimizes parts for additive manufacturing, enables standardized parameters and therefore allows certification standards.  Subsequent steps such as testing, optimization and additive manufacturing of a part can be matched to the identified parameters. Original equipment manufacturers can optimize their conceptual designs by connecting with their supply chains to perform virtual validation during each phase and to detect problems before a part is produced.

“The 3DEXPERIENCE platform is a first important step to replicable and scalable serial production. Simulation can help to predict and avoid part failures,” said Joachim Zettler, CEO, APWORKS.  “The aviation industry is safety-oriented and new product introductions typically take time.  With the virtual validation of the additive manufacturing process, we can expect certified serial additively manufactured parts.”

In addition to aerospace and defense, the collaboration will target potential applications in the automotive and medical industries, as well as in robotics and mechanical engineering.